Position: Maintenance and Reliability Manager
Reports to: General Manager, Sierra Operations
Position Summary: The Maintenance and Reliability Manager plans, directs, and coordinates reliability, maintenance and engineering activities with the Process Engineering and Operations teams for the Sierra BioFuels Biorefinery and Feedstock Processing Facilities. Will have the overall responsibility for reliability and engineering programs and systems that drive safety, reliability, quality, production and compliance expectations at both facilities.
Essential Job Duties / Responsibilities:
Champions and models a safety-first environment by positively driving the maintenance team safety culture through training, addressing safety issues, and building strong employee safety attitudes.
Leads the maintenance team responsible for all plant physical assets including building, grounds, plant machinery and equipment at the Feedstock Processing and Biorefinery locations.
Works with HSE and Operations teams to create, implement, and maintain an OSHA compliant Process Safety Management (PSM) framework and workplace.
Establishes, owns and tracks all key performance indicators (KPIs) relative to reliability and maintenance strategy at the Feedstock Processing Facility and Biorefinery. Uses KPI measures to ensure compliance with engineering and reliability standards and continually improves overall reliability, quality and cost.
Develop and execute long-term reliability centered maintenance (RCM) program and capital strategy to meet business plan goals.
Develop and execute the Asset Integrity Management program to maintain and inspect the facility assets including; static and rotating equipment/machinery, electrical equipment, instrument and control equipment in a fit-for-service condition while extending its remaining life in the most reliable, safe, and cost-effective manner.
Develop equipment files and implement the computerized maintenance management system (CMMS) for management and documentation of facility maintenance work and asset history.
Develop and execute annual engineering and maintenance plans (safety, environmental, quality, personnel, financial, etc.) and budgets in alignment with business plan objectives.
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Works with the Engineering group and Operations Teams to develop and execute engineered solutions to resolve facility issues.
Creates a base of qualified vendors to source materials and execute work as needed and to ensure resources are available on short notice.
Develops teams through the establishment of goals. Provides coaching and mentoring through informal as well as the formal performance review process to effectively communicate and manage employee performance.
Creates an environment of self-development and self-direction for the workforce through coaching and training on equipment knowledge, skills and techniques to provide organizational strength and individual growth within the organization.
Responsible for assuring all company policies, rules and guidelines are being followed and administered in a fair and consistent manner. Provide direct assistance to Human Resources for all employee issues.
Instills pride in work at the Biorefinery and Fulcrum by maintaining high facility housekeeping standards.
Works in an effective and cross-functional manner with all members of the Biorefinery and Feedstock Processing leadership team.
Performs other duties as assigned to ensure the overall success of the facilities.
10+ years of experience in refinery/chemical or mining plant(s) including 5 years of experience in supervisory/management position.
Strong command of plant reliability and maintenance processes and mechanical integrity principles.
Experience in process/project engineering work.
Demonstrated abilities in successfully leading change management.
B.S. Degree in a technical discipline, preferably Engineering or related field.
To ensure the effective and safe performance of the job, the ability to effectively communicate in English with others, in both written and in verbal form is required, as well as reading and writing skills and the ability to perform basic mathematical calculations.
Successful completion of a post-contingent offer medical examination to ensure the physical requirements (listed below) necessary for the safe operation of Sierra or job-related as consistent with business necessity, as allowed by federal and state law, can be performed without endangering the health and safety of themselves or others.
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Fulcrum has made the determination that the performance of the essential functions of this position has safety-related implications. As a result, the position requires successful completion of a post-contingent offer drug and alcohol test and is subject to Fulcrum’s Drug and Alcohol Policy.
Successful verification of information contained on Fulcrum’s employment application, as well as a background check.
Knowledge, Abilities and Skills:
Excellent communication skills, both verbal and written, as well as a professional and courteous attitude. Ability to prepare accurate and reliable reports using both technical and non-technical language. Ability to maintain detailed, complete and accurate records.
Ability to effectively operate computer using program applications appropriate to assigned duties and responsibilities.
Ability to organize projects, accomplish tasks and meet deadlines.
Must possess strong interpersonal, organizational, and management skills.
Regular exposure to variable weather conditions from working outside. Occasional exposure to occupational risks including hazardous chemicals, fumes or airborne particles, moving mechanical parts and heavy equipment operations.
Ability to work off shift, weekends or holidays as required to support planned and unplanned downtime conditions.
Job duties may routinely require standing, climbing ladders, walking, sitting, twisting, stooping, crouching, kneeling, talking and hearing, making visual inspections, making precise hand and finger movements, reaching or grasping.
Job duties may routinely require specific vision abilities which include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to quickly adjust and focus vision.
Job duties may routinely require lifting and/or carrying objects up to 50 lbs.
Job duties may routinely require pushing and/or pulling objects up to 50 lbs.
Job duties may routinely require climbing ladders and/or stairs to heights over 175 ft. and working in elevated locations.
Job duties may require working in enclosed/confined spaces.
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Must follow company policy when operating any company vehicles.
Job duties may routinely require performing strenuous physical activity while wearing personal protective equipment.
Must be able to comply with Fulcrum’s respirator protection program.
Team Skills Requirements:
Fulcrum fosters a professional environment and culture where everyone is treated with respect and works closely together in reaching the company’s goals. As such, in addition to the requirements listed above, each employee is required to possess and utilize the following skills:
Ability to effectively interface and communicate with a variety of people with varying degrees of education, experience and responsibilities.
Ability to work within a virtual team organization.
Ability to work well with others including Fulcrum employees and external contacts such as vendors, suppliers and agencies.
Effectively resolve conflicts in a professional manner by treating differences of opinion and judgement professionally as opposed to on a personal level.
Treat all with respect in a manner one would want to be treated.
Fulcrum prides itself in being committed to conducting business and achieving all its objectives in the utmost of ethical manners and in full compliance with all applicable laws and regulations. In support of this commitment, each employee will:
Understand, comply, and model Fulcrum’s Code of Conduct.
Follow all safety rules and requirements.
Read, acknowledge and comply with Fulcrum’s Confidential Information and Invention Assignment Agreement.
Personal Protective Equipment:
Foot protection in the form of ASTM F2413-11 or F2413-18 puncture resistant (PR) certified safety footwear, hand, eye and ear protection, a respirator, a personal four-gas monitor, fire retardant clothing, safety vest and hard hat.
The following positions report directly to the Maintenance and Reliability Manager:
Instrument & Electrical Supervisor
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